Ceramic Brushable Blue Epoxy Coating is reinforced with silicon carbide giving it an ultra smooth, abrasion resistant finish

Ceramic Brushable Blue Epoxy Coating

The silicone carbide in Ceramic Brushable Blue gives the cured material ultimate hardness and high resistance to abrasion. Coating new or repaired parts and systems with it creates an external shield which prevents wear, corrosion, chemical attack, erosion and pitting damaging the original substate.

Ceramic Brushable Blue is also used to provide surfaces with a smooth finish, improving the efficiency of systems such as chutes by reducing friction and making clean up more straightforward. It is applied to top coat rougher repair compounds like WearShield Epoxy Paste.

The low-friction finish makes Ceramic Brushable Blue ideal for protecting equipment in mills, mines and other abrasive industries. It repairs damage to silos, pumps, metal castings and tanks.

When used in conjunction with Ceramic Brushable Green, a two-layer wear indicator coating can be created. Areas requiring renewed protection are identified when the colour of the lower coating begins showing through the upper.

Ceramic Brushable Blue comes with a 90-minute gel time as standard, allowing large quantities to be mixed and carefully applied without the threat of premature curing. A faster version with a 45-minute gel time is available upon request. For more information, please contact Sylmasta.


About

Ceramic Brushable Blue Epoxy Coating Details

Before applying Ceramic Brushable Blue, surfaces should be free of paint, rust and grime and then roughened up through either grit blasting or grinding with a coarse wheel or abrasive disk pad.

Full instructions detailing the preparation process can be found on the Technical Data Sheet and are provided with the product.

Ceramic Brushable Blue should be applied as soon as the preparation procedure is completed. Part A and Part B are mixed at a 3:1 ratio by volume or a 5:1 ratio by weight.

To ease the mixing process, the Ceramic Brushable Part A container has enough room to dispense all Part B into, enabling it to be applied with a brush straight from the container.

The epoxy is brush applied and each coating should be 0.5-1mm thick. To ensure a pinhole-free coating, at least two coats are needed.

Ceramic Brushable Blue has a gel time of 90 minutes. The re-coating time between coats is approximately 5–8 hours after applying. A full cure is achieved 24 hours after the final coat.

To determine the quantity of Ceramic Brushable Blue needed for a specific pipe repair application, please go to the Repair Calculator Tab and enter your repair data.

The light consistency of Ceramic Brushable Blue makes it easy to mix and apply with little sag. It is virtually odourless, with no unpleasant smell, can be easily machined and is temperature resistant to 150°C.

To create a two-layer wear indicator coating, a topcoat of one colour of Ceramic Brushable is applied over a base coat of another colour.

When the base coat colour begins to show through, it is an indication of high-wear. Another coating of Ceramic Brushable should be added to maintain suitable levels of protection for the original substrate.

Benefits of Ceramic Brushable Blue

  • Easily mixed and applied – just paint onto a surface using a brush
  • Protects against abrasion, corrosion and cavitation
  • Creates an ultra-smooth, glass-like finish to all surfaces
  • Extremely hard setting
  • Longer working time allows for complex jobs to be carried out

Applications

  • Protecting new equipment from wear and corrosion
  • Providing a final topcoat over repaired surfaces
  • Protecting silos, chutes, mills, pumps, impeller blades, valves, fan blades, metal castings, tanks and other machine parts in abrasive environments
  • Increasing resistance against corrosion and chemical attack
  • Creating a two-layer wear indicator coating when used with Ceramic Brushable Green
  • Reinforcing castings by filling voids

Technical Data

Data
Work Time90 minutes
Re-coat Time4-6 hours
Full Cure24 hours
Shore D Hardness90
Compressive Strength111 MPa
Max Service Temp150°C

Product Codes

CodePaste Quantity
PBG-500g500g
PBG-4x500g2kg (4 x 500g)
PBG-2kg2kg
PBG-5kg5kg

TDS Downloads

Repair Calculator

Ceramic Brushable Blue Epoxy Coating Repair Calculator

The below Liquid Metal & Ceramic Brushable Coverage Calculator can be used to determine the quantity of Ceramic Brushable Blue needed to coat a specific pipe, cylinder or surface area.

Enter the diameter of the pipe or the width of the repair area in millimetres, the length of the repair area and the coating thickness of Ceramic Brushable Blue to be applied. The wastage percentage is how much Ceramic Brushable Blue you expect to lose in the application.

Once you have entered your data, the calculator will show the amount of Ceramic Brushable Blue required in kilograms. If you require further help with an application, please fill in the report form at the bottom of the calculation and a Sylmasta technician will get back to you.

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Case Studies

Ceramic Brushable Blue Epoxy Coating Case Studies


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Ceramic Brushable Blue Epoxy Coating

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